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Live+1 todayUpdated 51m ago

Inside SEAT & CUPRA's New Battery Plant: 1,200 Batteries per Day for Electric Urban Cars

A new 64,000-square-meter battery assembly plant in Martorell produces 1,200 batteries daily for the CUPRA Raval and Volkswagen ID. Polo using innovative Cell2Pack technology.

Daily output

1,200 batteries

Plant size

64,000 m²

Bridge length

600 meters

What Happened

The SEAT & CUPRA battery system assembly plant, also known as Workshop 20, opened last December on the Martorell premises. Spanning 64,000 square meters, it employs 500 people and 206 machines to assemble batteries for the CUPRA Raval and Volkswagen ID. Polo. The plant produces one battery every 45 seconds, totaling 1,200 per day.

Innovations in Battery Assembly
Cell2Pack vs. Module-based
Cells are assembled directly into stacks, eliminating intermediate modules, improving energy density and reducing weight
Single-piece case vs. Welded case
Aluminum case is cast in one piece, removing need for welding and speeding up production.
It's the most advanced technology in the Volkswagen Group, which enables us to be more efficient and achieve greater energy density: the battery takes up less space but at the same time stores more energy.
Alejandra Alonso, Battery Industrialisation Project Coordinator at SEAT & CUPRA
Daily battery output

1,200batteries

One battery every 45 seconds

Why this matters

This facility marks a key step in SEAT & CUPRA's electrification strategy, bringing advanced battery production to Spain and enabling efficient assembly of next-generation electric urban vehicles.

Terms in This Story

Cell2Pack
A battery assembly method where cells are grouped directly into stacks without intermediate modules, saving space and weight.
MEB21
Volkswagen Group's modular electric platform for small and compact vehicles.
EBOX
Electronic control unit that manages battery functions.
Battery system assembly plant
Facility where battery packs are built by assembling cells, casings, and electronics.
Read Original: SEAT S.A.

Summarised from the linked release; details can be imperfect — always verify against the original source.